The asphalt production process is always accompanied by the release of large amounts of dust and harmful fumes. The engineers were tasked with developing solutions, making the necessary calculations and installing aspiration equipment to remove dust and vapors from the production line.

Applied solutions and equipment

Filtration: the dust released during the production of asphalt is abrasive, so special solutions were used in the filter to ensure high-quality work with abrasive dust. The installation of an aspiration system based on an STS bag aspiration filter made it possible to ensure the cleanliness of asphalt production and to efficiently filter out released dust and vapors.

Advantages

Efficiency: the installed aspiration system showed high dust removal efficiency and helped ensure clean production and personnel safety.

An integral part of each granary is a transport system with bucket elevators and belt conveyors. A large amount of dust is constantly generated at transfer points, which leads to problems with the operation of transport equipment and the formation of an explosive atmosphere.

The BAUFLEX-engineering solution, agreed with the customer, was to install local aspiration systems based on point filters. The installation of local aspiration systems made it possible to implement the project in a short time and solve all the problems that the client had.

Applied solutions and equipment

Filtration: TAMA NS point aspiration filters eliminated the need for air ducts and transport equipment for the aspiration system, which significantly reduced the cost of the project. The main feature of the point filter is the return of the product directly into the technological process, which eliminates the loss of product weight during shipment.

Performance: The MZ Aspiratori centrifugal fan ensured low system energy consumption, high aspiration system performance and effective dust removal.

Safety: the explosion-proof design of the filter ensures complete safety of operation of the aspiration system with explosive dust.

Advantages

An aspiration system that solves many problems.

Efficiency: installing a local aspiration system solved dust problems, eliminated product losses and reduced project costs by eliminating the need for air ducts and transport equipment.

Safety: reducing the explosive concentration of dust in transport equipment has significantly reduced the likelihood of a dust explosion and increased the safety of the enterprise.

Reduced losses: reducing the weight loss of the shipped product in the form of dust, reduced financial losses and increased profits.

General: cleanliness of process equipment is always a big plus, eliminating problems associated with dust in the equipment and significantly reducing operating and maintenance costs.

At the moment, the aspiration system has been in operation for more than 3 years, and shows high dust removal efficiency, low operating costs and reduced financial losses.

During the sanding process of epoxy foam products, a large amount of explosive dust is released, which carries a high risk of explosion in production. Large amounts of epoxy foam dust can also have an extremely negative impact on the health of personnel in production.

Applied solutions and equipment

Filtration: engineers carried out all the necessary calculations of volumes and air flow rates for high-quality dust removal and operation of the aspiration system. The TAMA CTCA housing bag filter ensured high-quality operation of the aspiration system and the highest level of filtration.

Safety: All aspiration system equipment has been designed to handle explosive dust safely. The bag filter was equipped with bursting membranes to relieve explosion pressure, and the fan was of an intrinsically safe design.

Advantages

Efficiency: a well-designed aspiration system and high-quality TAMA equipment made it possible to ensure clean production and compliance with all environmental requirements.

The scalper is a drum-type sieve.

Thanks to pre-cleaning, the drum screen removes wood particles, corn cobs and other large impurities from the grain. It protects downstream equipment and is intended for terminals, ports, receiving areas and grain, rice and feed processing plants.

The aspiration system is an integral part for the operation of the scalper, which ensures dust removal.

BAUFLEX-engineering engineers were tasked with installing an aspiration system for efficient and uninterrupted operation of the BUHLER LAKA scalper. When selecting an aspiration filter, of course, preference was given to the TAMA CNSB-TI bag filter-cyclone, since this filter was designed specifically for aspiration systems in the grain industry.

Applied solutions and equipment

Filtration: the cyclone bag filter TAMA CNSB-TI ensured effective dust removal and uninterrupted operation of the scalper. The design of the cyclone filter with a tangential inlet, which reduces the dust load on the filter elements, ensures a long service life of the filter and, of course, compliance with all environmental requirements.

Performance: MZ Aspiratori centrifugal fan ensured low energy consumption of the system and ensured operating parameters.

Safety: the explosion-proof design of the filter made it possible to ensure the safety of personnel and production in the event of a dust explosion inside the filter.

Advantages

A quality filter matters.

Efficiency: installation of the TAMA CNSB-TI bag filter cyclone made it possible to operate the scalper and ensure its high-quality and uninterrupted operation.

Safety: Removing explosive dust from the scalpelator has reduced the likelihood of an explosion and increased plant safety.

Product quality: a scalpelator with an aspiration system has improved the quality of the product and ensured the safety of equipment in the process chain.

At the moment, the aspiration system has been in operation for more than 3 years, and shows high filtration efficiency, low operating costs and high-quality operation of the scalpelator.

We all know that during the processing and storage of grain, a large amount of dust is released, and grain is a potentially explosive product. What is proven by tests carried out by research institutes and explosion protection standards for equipment that have come into force.

When developing design documentation for the construction of an elevator, the need arose to develop a section of the dust removal project. In close cooperation between BAUFLEX-engineering engineers and customer technical specialists, the points of greatest dust emission during the transportation of grain products were identified and a technological diagram of the elevator aspiration system was developed. The customer approved the proposed technical solutions and decided to install an aspiration system based on the TAMA CNSB-TI aspiration bag filter cyclone and the MZ Aspiratori fan.

The design department of the BAUFLEX-engineering company developed design documentation for the aspiration system, supplied the necessary aspiration equipment and implemented the turnkey project.

Since the dust of grain products is explosive, all equipment and the system as a whole were equipped with all the necessary explosion protection measures, which ensured the safety of the aspiration system when working with explosive dust.

Applied solutions and equipment

Filtration: the cyclone bag filter TAMA CNSB-TI provided high quality filtration. Thanks to the tangential inlet, which reduces the dust load on the filter materials, the filter provides a long service life until the filter elements are replaced. Regeneration of filter elements based on pressure drop ensures reduced compressed air consumption and energy savings. Moisture-oil-repellent filter elements made it possible to effectively filter oilseeds, without any risk of clogging the filter elements.

Performance: MZ Aspiratori centrifugal fan ensured low energy consumption of the system and ensured operating parameters.

Safety: the explosion-proof design of the filter, with an installed bursting membrane to relieve the explosion pressure, ensured the safe operation of the aspiration filter with explosive dust. In the event of a dust explosion, there is no risk of filter destruction. In the event of an explosion, when the pressure in the filter surges, the rupture membrane releases the explosion pressure and flame into a previously determined safe area, which will ensure the safety of other process equipment and elevator personnel.

Advantages

An aspiration system that solves many problems.

Efficiency: the installation of a TAMA CNSB-TI bag filter cyclone made it possible to effectively filter grain dust and ensure compliance with MAC standards, thereby improving the ecology of the enterprise and solving all problems associated with dust in process equipment. The bag filter-cyclone ensured high efficiency and durability of the aspiration system, which ensured low operating costs of the aspiration system, and also reduced the operating costs of transport equipment.

Safety: Removing explosive dust from transport equipment has significantly reduced the likelihood of dust explosions, which has increased plant safety. Но вся взрывоопасная были, была сконцентрирована в системе аспирации, что высокие риски, в случае взрыва пыли. That is why the aspiration system and all aspiration equipment were explosion-proof, to ensure complete safety of process equipment and plant personnel in the event of a dust explosion in the aspiration system.

Product quality: Removing dust from a product improves quality and increases its value.

General: cleanliness of process equipment is always a big plus, eliminating problems associated with dust in the equipment and significantly reducing operating and maintenance costs.

At the moment, the aspiration system has been in operation for more than 3 years, and shows high dust removal efficiency and low operating costs.

During the production of polypropylene, it is always accompanied by the release of explosive dust, which carries the risk of explosion in technological equipment, as well as harm to the environment. The aspiration system, based on a TAMA bag filter, made it possible to ensure clean production, reduce the risk of explosion in process equipment, and also reduce the harmful impact on the environment.

Applied solutions and equipment

Filtration: A high level of filtration was ensured thanks to the TAMA NTVA explosion-proof bag filter, which ensured a clean and safe production.

Safety: the explosion-proof design of the TAMA bag filter allowed us to ensure the necessary level of safety and production in the event of a dust explosion. The filter was equipped with bursting membranes to relieve the explosion pressure, and the explosion isolation system made it possible to protect the process equipment and production personnel from the spread of the explosion.

Advantages

Efficiency: The installed TAMA brand aspiration system ensured the cleanliness and safety of the polypropylene production line.